Pre-Insulated Ductwork Thermatuff

Distribution, technical support, and application expertise for commercial phenolic duct systems

Thermatuff® is an engineered phenolic insulation panel developed for commercial HVAC insulated ductwork and duct liner applications. The panel can be fabricated into a complete pre-insulated duct system that combines duct construction and thermal insulation in one assembly, or mechanically retained inside sheet metal ductwork as a durable phenolic duct liner. Thermatuff® gives contractors, fabricators, and engineers a versatile alternative for projects requiring high-performance insulated ductwork.

How You Can Find Savings With the Thermaduct® Thermatuff® System

Thermatuff® is available in R-6, R-8, and R-12 insulation values to meet the requirements of demanding commercial HVAC systems. When used as pre-insulated ductwork, the 2-in-1 system can reduce the need for separate field-applied insulation and help simplify fabrication, installation, and project coordination. When used as a sheet metal duct liner, Thermatuff® provides a smooth, non-fibrous insulation surface that can be mechanically retained without relying on adhesive installation. Building owners, fabrication shops, and installing contractors can benefit from reduced installation steps, dependable thermal performance, and greater flexibility across both new construction and retrofit projects.

Lightweight

Thermatuff® pre-insulated duct systems are significantly lighter than comparable insulated sheet metal assemblies, making duct sections easier to transport, lift, position, and install. Reduced weight can help crews work more efficiently while placing less load on supports and surrounding building structures.

Efficient Installation

Thermatuff® can be fabricated in sections up to 13 feet and require fewer hangers than traditional metal ductwork. This alone can offer significant savings over the course of an application. Larger fabricated sections and system-specific support requirements can help contractors install more ductwork with less handling and improved schedule control.

Pre-Insulated

With Thermatuff®, there’s no need to insulate your ductwork after. Our rigid insulated panels come at a minimum R6 insulated value! Because of this, duct can be installed flush to the ceiling. This 2-in-1 approach can reduce trade coordination, simplify installation in congested areas, and provide consistent insulation coverage throughout the duct system.

No Duct Sealing

Thermatuff®'s installation process provides some of the lowest air leakage rates in the industry. An low leakage design means you won’t need to be sealing your ductwork after it is hung. Properly fabricated and installed systems can reduce the field sealing, testing corrections, and rework often associated with conventional duct construction.

Pre-Insulated Phenolic Ductwork

Thermatuff® - R6, R8 and R12

Bring Thermatuff® Insulated Ductwork into Your Shop

Delta Air Systems helps HVAC contractors and sheet metal fabrication shops identify where Thermatuff® can add value to their operations. Whether you operate a coil line and need a high-performance phenolic duct liner for sheet metal ductwork, or you want to expand into complete pre-insulated duct systems, Thermatuff® gives your shop additional ways to meet commercial insulation requirements and differentiate its capabilities.

Thermatuff® systems combine lightweight construction, low-leakage assembly methods, and R-6, R-8, and R-12 insulation options. Contractors can use the panel as a complete pre-insulated duct system or as a mechanically retained liner within sheet metal ductwork, helping reduce separate insulation steps while supporting efficient fabrication and installation.

Talk with Delta Air Systems about adding Thermatuff® insulated ductwork and phenolic duct liner capabilities to your shop. Our team can help with product selection, fabrication guidance, training, and technical support for your next commercial HVAC project!

Phenolic Insulated Duct

A Practical Alternative to Wrapped Metal Ductwork

Delta Air Systems brings more than 20 years of phenolic duct fabrication experience to contractors and sheet metal shops looking to expand their insulated ductwork capabilities. As a phenolic duct systems specialist, we provide the training, technical guidance, and fabrication support needed to incorporate Thermatuff® into your operation as either a complete pre-insulated duct system or a mechanically retained phenolic duct liner.

Thermatuff® gives contractors a lightweight, low-leakage alternative to separately insulated sheet metal ductwork while helping reduce the field labor and coordination associated with applying insulation after installation. Available in R-6, R-8, and R-12 values, Thermatuff® can help shops meet a wide range of commercial HVAC insulation requirements while offering customers another efficient approach to insulated air distribution.

Start with insulation already built into the system. Talk with Delta Air Systems about bringing Thermatuff® insulated ductwork and duct liner capabilities into your shop!