Thermatuff Phenolic Duct System

Energy-Efficient Phenolic Ductwork

Pre-Insulated Ductwork Designed to Reduce Heat Loss, Air Leakage and Installation Labor

Thermatuff® phenolic ductwork combines the duct, insulation and interior air surface into one lightweight, pre-insulated duct system. Its closed-cell phenolic insulation core provides high thermal resistance without the additional field-applied insulation required for many conventional sheet-metal duct systems.

Thermatuff® is insulated ductwork that reduces conductive heat transfer and air leakage throughout the HVAC distribution system. Its lightweight construction also simplifies handling, reduces structural loads and helps contractors complete commercial HVAC installations more efficiently.

Pre-Insulated Phenolic Ductwork

Thermatuff® - R6, R8 and R12

The Thermatuff® Pre-Insulated Ductwork System

The Thermatuff® System is a complete pre-insulated air-distribution solution for commercial and industrial HVAC applications. Each system combines rigid closed-cell phenolic panels, engineered fabrication methods, reinforced duct construction, jointing components and compatible accessories to create lightweight insulated ductwork built for dependable thermal and airflow performance.

Thermatuff® duct sections can be fabricated in longer lengths than conventional sheet-metal ductwork, reducing the number of field joints, connections and sealing points required during installation. The lightweight construction also makes sections easier to handle, position and support, helping contractors reduce installation labor without adding separate field-applied duct insulation.

Engineered joints, sealed interior surfaces and controlled fabrication methods produce low-leakage insulated duct systems that reduce wasted conditioned air and support efficient HVAC operation. By combining the duct, insulation and interior air surface into one system, Thermatuff® simplifies installation while delivering the thermal performance required for modern commercial ductwork.

Thermatuff® Phenolic Ductwork Features

  • ASTM E84 Compliant – Meets 25/50 flame-spread and smoke-developed criteria.
  • Smooth aluminum interior - Provides a durable, fiber-free air surface.
  • Space Saving – High R-values reduce the insulation thickness required around ductwork.
  • LEED Point Eligible – Energy efficiency and reduced air leakage may contribute toward applicable project credits.
  • Installed Cost Savings – Lightweight, pre-insulated ductwork reduces handling and installation labor.
  • High R-Values with thin insulation – Low thermal conductivity delivers strong thermal performance with less thickness.

Contact Delta Air Systems for product information, technical assistance or a custom quote for your next commercial insulated ductwork project.

Applications for Thermatuff® Insulated Ductwork

Retail & Commercial Applications

Restaurants and Food Production Facilities

Industrial Applications

Hotels and Multifamily Residences

Hospitals and Healthcare Facilities

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Become a Fabricator

Thermatuff® makes it easier to add pre-insulated phenolic ductwork to your fabrication capabilities. Delta Air Systems provides the tools, training and technical support needed to fabricate and offer a high-performance insulated duct system to your customers.

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Contact Delta Air Systems

Looking for more information on phenolic duct systems or phenolic duct liners? We can help! Delta Air Systems has over 20 years of phenolic experience to help you make Thermatuff® phenolic ductwork work for you!

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